The robotic heating tube automatic powder filling system designed and developed by our company has laid a foundation for the production of “intelligent manufacturing” in the domestic electric heating tube production industry. The production company has taken a solid step towards Industry 4.0. Through industrial robots, powder filling machines, rubber inserters, and feeders are connected into a system as a whole, and Ethernet communication is used to support the interconnection of information. The system will provide real-time data collection for processes such as supply, feeding, powder filling, thread-hanging, rubber-wearing, and quality inspection in production, and real-time monitoring of each link in the production process. Use the Internet for remote monitoring. Quality traceability is achieved for each product. Identify intelligent management of customer's product information through coding and scanning codes. There is no need to manually set the operating mode of the device. The product line can achieve a flexible production mode. First, equipment overview Robots fill the entire equipment line including: a, two powder filling machines (filler model ***) b. One 6-axis robot (rated load 20KG~50KG) c. Automatic pipe feeder b, resistance wire assembly automatic feeder d. Rubber Insertion Machine e, electric tube feeder f. Fixture mechanism g. Control agencies Second, the introduction of equipment flow The device is robot-driven and fully automates the production process of the powder filling machine with auxiliary automation equipment. A robot supplies the production of two powder filling machines. The tube feeder automatically arranges the tubes according to the requirements. The robot grabs the arranged tubes through the gripper A and sends them to the setting position of the powder filling machine. After the powder filling machine clamps the tubes, the gripper A quits and the robot changes. Handle B. At this time, the automatic feeder of the resistance wire assembly has arranged the prepared lead rods as required, and the robot lead stick grasps the lead rods to the set position of the powder filling machine. Then start filling. After the powder filling is completed, the robot uses the tube feeding handle to remove the finished heating tube and send it to the setting position of the heating tube feeding machine. The entire work is completed. Third, equipment layout Note: Site area: length 4000mm, width 4000mm, height is based on the height of the filler. Fourth, the use of technical requirements: 1, power supply three-phase 380V 50Hz 11kw 2, pressure 0.5~0.8Mpa 3, pipeline requirements: a diameter 8mm-12mm b Straightness ≤ 1mm c length error <1mm d nozzle chamfer processing 4, heating wire requirements a, guide rod slot length error is less than 0.5mm b, lead rod diameter 2mm c, lead length 55mm 5, rubber requirements Uniform specifications, no burr, no front, no deformation. Fifth, site requirements: The equipment requires indoor, relatively closed workplace, fence protection. Six, data equipment: Industrial robot manuals and operating instructions, equipment maintenance manuals, equipment operating instructions. Seven spare parts: a set of designated tools. VIII. Training: 1 Proficiency in the operation of the equipment; 2 skilled operation of the robot; 3 Proficiency in teaching programming to wind the workpiece. Nine, maintenance and maintenance The equipment is guaranteed for one year. Please refer to the robot maintenance manual for robot maintenance. Other auxiliary equipment refers to the maintenance instructions for non-standard equipment.